Energy Fuels Expands Rare Earth Production, Targets Key Elements for High-Tech Applications

Energy Fuels, a leading U.S. producer of uranium and rare earth elements (REEs), is set to significantly increase its production of neodymium-praseodymium (NdPr) in the third quarter of 2024. This follows the successful commissioning of the first phase of its commercial-scale rare earth separation circuit at the White Mesa uranium and vanadium mill in Utah, which began operations in the April-June quarter.

The company produced approximately 12 metric tons of separated NdPr during the second quarter, which remains in inventory, alongside an additional 9 metric tons of high-purity, partially separated mixed rare earth carbonate. Energy Fuels anticipates completing the processing of its remaining monazite stock early in the third quarter, leading to a total output of 25-35 metric tons of separated NdPr and 10-20 metric tons of a heavy samarium (Sm+) mixed rare earth carbonate.

Looking ahead, the company is not only focused on NdPr but is also fine-tuning its plans to produce dysprosium (Dy) and terbium (Tb), two other critical rare earth elements, as part of the mill's Phase 2 expansion. This phase aims to increase the facility’s capacity to process 40,000-60,000 metric tons per year of monazite, significantly boosting output to 4,000-6,000 metric tons per year of NdPr, along with 150-225 metric tons per year of Dy and 50-75 metric tons per year of Tb.

The ongoing expansion is supported by strategic acquisitions and partnerships aimed at securing a stable supply of monazite, a key feedstock for rare earth oxide production. Energy Fuels has acquired Perth-based Base Resources, which is developing the Toliara project in Madagascar, and owns the Bahia project in Brazil, both of which are expected to supply significant volumes of monazite to White Mesa. Additionally, the company is developing the Donald project in Australia through a joint venture with Astron.

These efforts are part of Energy Fuels’ broader strategy to meet the growing demand for rare earth elements, which are essential for high-tech applications, including electric vehicles, renewable energy, and advanced defense systems.