Hydro Expands Production and Recycling with New Extrusion Press at Cressona Facility

Hydro

Aluminum giant Norsk Hydro has commissioned a new 3,000-metric-ton (t) indirect extrusion press at its Cressona, Pennsylvania, facility, marking a significant step in the site’s modernization and expansion efforts. The new 12-inch press will replace two older 2,900t presses, which are set to be decommissioned. This update aligns with Hydro's goal of enhancing efficiency and sustainability across its production operations.

Recycling Expansion: A Focus on Post-Consumer Aluminum

Alongside the new press installation, Hydro is expanding its recycling capacity at the Cressona plant by 50,000t per year. This boost will significantly increase the facility's ability to process post-consumer aluminum scrap, which will grow by 30,000t per year to reach a total of 64,000t annually. Once the upgrades are complete, the site will have a combined recycling capacity of 247,000t per year, making it a leader in sustainable aluminum production.

The Cressona facility, the largest extrusion plant in North America, produces 6XXX series aluminum alloy profiles and has casting capabilities that cater to transportation and industrial sectors. Initial estimates put the casting capacity of the site at around 51,710t per year, underscoring Hydro's role as a key player in providing lightweight and durable materials for various end markets.

The expansion aligns with the company's broader strategy to support a circular economy and reduce carbon emissions. Initial plans for the capacity boost were announced in 2022, with completion expected by late 2024.